We combine domain expertise, machine-vision technology (THREADI) and industrial automation to deliver services that improve yield, reduce waste, and lower operating cost.
Real-time yarn and fabric inspection using THREADI — our AI-powered vision system. Detects Lycra-missing, Lycra center-out, count mixups, foreign material, and structural defects with configurable sensitivity per yarn type.
Design and deliver robust automation lines: cone feeding, pick-and-place, packing into bags/cartons with label verification. We handle mechanical design, PLC integration, and changeover workflows.
Camera-based verification for labels, barcodes, stickers and printed matter. Solutions include cup & label inspection, sticker applicators for marking defects and OCR-based verification for traceability.
Dashboards and analytics for ring frame and autoconer efficiency, defect trends, yield loss analysis, and recommendations. KPI-focused reports to drive continuous improvement.
End-to-end implementation from site survey to commissioning. We offer operator training, documentation, warranty, and preventive maintenance packages to keep systems productive.
We run short pilots to measure real KPIs on your floor — defect reduction, yield improvement, and time savings. Pilots include a clear ROI model so you can evaluate payback and scaling strategy.
A typical site pilot with THREADI reduced defective cops reaching the autoconer by 72% and improved overall yield leading to an estimated payback under 9 months (based on reduced waste and rework). Results vary by plant and process.